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Process you can scope.
Results you can verify.

Each project shows the problem, constraints, approach, and deliverables. Replace sample entries with real or anonymised projects as you ship.

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01CAD + Simulation

Bracket redesign for manufacturability + strength

⏱ 3–6 days

Problem

A structural bracket needed to handle higher loads while remaining straightforward to machine and assemble.

Constraints

  • Limited envelope
  • CNC-friendly geometry
  • Known load direction

Approach

  • Rebuilt parametric CAD with load paths in mind
  • Iterated fillets, wall thickness, and fastener layout
  • Validated with static stress FEA — assumptions documented

Deliverables

  • Fusion 360 model + STEP export
  • Drawing pack (PDF/DWG) with revision notes
  • Simulation report PDF

Outcome

Improved stiffness and reduced stress concentrations while keeping machining straightforward and cost-effective.

Sample project — replace with your real or anonymised project when ready.

02Manufacturing Support

Enclosure concept → drawing pack + vendor handoff

⏱ 5–10 days

Problem

A hardware team needed an enclosure assembly prepared for quoting and fabrication by an external sheet-metal shop.

Constraints

  • Sheet-metal constraints
  • Thermal ventilation
  • Serviceability

Approach

  • Assembly layout and mounting strategy defined
  • DFM review: bend radii, fastener access, flat-pattern checks
  • Manufacturing-ready drawings and BOM created

Deliverables

  • Fusion 360 assembly + neutral exports
  • Drawing pack (PDF/DWG) + BOM
  • Vendor handoff checklist

Outcome

A quotable package that vendors built from with minimal back-and-forth and zero rework on drawings.

03Reverse Engineering

Reverse engineering: mesh → clean parametric CAD

⏱ 2–7 days

Problem

A legacy mesh model needed a clean parametric rebuild for ongoing updates and manufacturing documentation.

Constraints

  • Imperfect input mesh
  • Critical interfaces preserved
  • Tolerances defined

Approach

  • Datum scheme and critical geometry identified
  • Parametric features rebuilt, controlled dimensions added
  • Neutral formats exported for downstream use

Deliverables

  • Fusion 360 model
  • STEP export
  • Revision notes

Outcome

Editable parametric CAD ready for redesign, drawing generation, and vendor communication.

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