Clear deliverables.
Manufacturing-first.
We scope work around what you need to ship — clean CAD, drawings vendors can build from, and simulation results you can defend. Global-remote, NDA-friendly, fixed-price.
3D CAD Design
Parametric solid modelling for parts, assemblies, and full product systems.
- Part and assembly modelling — parametric and direct
- Mechanisms, fit checks, and interference resolution
- Manufacturing-ready drawings (PDF/DWG) on request
- Export package: Fusion 360 + STEP/IGES/STL
- Design for Manufacturing (DFM) review built in
Engineering Simulation (FEA/CFD)
Validate designs structurally, thermally, and dynamically before a part is made.
- Static stress, modal, and thermal analysis
- Fluid dynamics (CFD) — flow, pressure, and heat transfer
- Boundary conditions and assumptions documented
- Design iterations driven by results, not guesswork
- Deliverable: simulation report PDF + model exports
Rapid Prototyping Support
Optimised print-ready files for FDM, SLA, and SLS 3D printing.
- Print orientation and support optimisation
- Layer thickness and infill strategy
- Functional and appearance prototypes
- Iteration turnaround in days, not weeks
- Bridging CAD to physical validation loops
CNC / CAM Programming
Full toolpath generation and G-code for 2.5-axis to 5-axis CNC operations.
- 2D, 3-axis, 4-axis, and 5-axis milling
- Turning and mill-turn operations
- Post-processor configuration per machine
- Setup sheets and operation documentation
- Tool library management
Reverse Engineering
Convert physical parts, 3D scans, or legacy drawings into clean Fusion 360 models.
- Mesh/scan-to-solid conversion (OBJ, PLY, STL)
- Point cloud processing and clean-up
- Legacy drawing digitisation
- Tolerance and GD&T documentation
- Redesign for manufacturability
Sheet Metal Design
Accurate sheet metal with flat patterns, bend allowances, and DXF output.
- Parametric sheet metal features
- Flat-pattern and DXF export
- Bend allowance and K-factor control
- Laser cut and punch press optimisation
- Enclosure and chassis design
Technical Drawings & Documentation
Production-quality 2D drawings with GD&T, tolerances, and BOM tables.
- ASME Y14.5 and ISO GD&T standards
- Multi-sheet drawing packages
- Bills of Materials (BOM)
- PDF and DWG delivery
- Title block customisation
DFM Consulting
Expert design-for-manufacture audits to cut cost and eliminate production issues.
- Injection moulding DFM analysis
- CNC machining manufacturability review
- Sheet metal and fabrication review
- Tolerance stack-up analysis
- Written DFM report with redlines
Engineering Retainers
Monthly priority capacity for hardware teams needing ongoing CAD and simulation.
- Monthly hours with a priority queue
- Fixed response window and predictable throughput
- Small updates without re-scoping every task
- Ongoing DFM and vendor feedback loops
- 1:1 review calls as needed
Typical file package
Deliverables vary by scope, but most projects include a complete export package with revision notes. Simulation includes documented assumptions and boundary conditions.
Not sure which service fits?
Describe your project and we'll recommend the right scope and approach.